Everpak-3000 Gable Top Carton Filling and Capping Machine

MAIN TECHNICAL SPECIFICATIONS

• Production capacity: Up to 3,000 cartons per hour
• Filling volume range: 200-1,000 ml
• Carton type: Gable top paperboard or foil-laminated cartons
• Carton base options: 57 x 57 mm, 60 x 60 mm, 70 x 70 mm or 95 x 95 mm
• Closure options: Cartons with or without screw cap
• Closure diameter: 24-36 mm
• Cold-filling temperature: 2-50°C
• Hot-filling temperature: 80-88°C
• Product-contact material: 316 stainless steel
• Machine construction: Food-grade stainless steel
• Electrical supply: 380 V / 3 Ph / 50 Hz
• Total connected load: 40 kW
• Compressed-air pressure: 0.6-1.0 MPa
• Compressed-air consumption: 2.0-2.5 m³/min
• Cooling-water requirement: Minimum 3.5 L/min at maximum 10°C
• Machine dimensions: 4,320 x 1,520 x 3,300 mm
• Approximate machine weight: 3,600 kg
• Operators required: One

AUTOMATIC PROCESS

1. Carton feeding
2. Alcohol sterilization
3. Bottom heating
4. Bottom pre-folding
5. Bottom forming and sealing
6. Optional ultrasonic cap application
7. Top pre-folding
8. Hydrogen peroxide and UV sterilization
9. Product filling
10. Final top folding
11. Top heating and sealing
12. Finished-carton discharge

SUITABLE PRODUCTS

• Fresh milk
• Flavoured milk
• Yogurt and drinking yogurt
• Milk-based beverages
• Fruit juice
• Juice drinks
• Tea beverages
• Soy milk
• Plant-based beverages
• Cereal beverages
• Cream
• Liquid egg
• Water
• Fruit vinegar beverages
• Other compatible liquid products

KEY FEATURES

• Fully automatic PLC-controlled operation
• User-friendly touchscreen interface
• Hygienic filling system
• 316 stainless-steel product-contact components
• Automatic machine-status recording
• Automatic lubrication system
• Automatic fault alarms and diagnostics
• Adjustable filling volume
• Capped and uncapped carton options
• Optional remote diagnostic and commissioning support
• Only one operator required

MAIN COMPONENTS

• LEISTER heaters
• Inovance PLC and touchscreen
• SMC pneumatic components and solenoid valves
• Emerson ultrasonic capping system
• Festo vacuum suction cups
• SICK fibre-optic sensors
• SMC compressed-air filtration system
• Inovance remote diagnostic system

INSTALLATION REQUIREMENTS

• Input power: 380 V / 3 Ph / 50 Hz
• Installed power: 40 kW / 76 A
• Compressor capacity: 2,500 L/min
• Minimum production air pressure: 6.0 kgf/cm²
• Cooling water: Minimum 3.5 L/min at 2.0 kgf/cm²
• Recommended cooling-water temperature: 4-8°C
• Tap water: Minimum 4 L/min at 2.0 kgf/cm²
• Recommended room temperature: 10-30°C
• Minimum transport passage: 1,700 mm wide x 3,500 mm high
• Recommended floor: Level reinforced concrete floor

SALES INFORMATION

• Price: Available on request
• Availability: Available on request
• Delivery time: Subject to final configuration
• Location: China
• Inspection: Available by appointment
• Installation and training: Available upon request

IMPORTANT NOTE

The required carton base size, filling volume, closure diameter, product type and filling temperature must be confirmed before ordering. Final machine configuration and specifications are subject to technical confirmation.

Contact Everpak for pricing, availability and a complete commercial quotation.